Bhilai Fabrication Unit
Established as part of Moglix Business' response to the supply chain disruptions caused by the COVID19 pandemic, the custom fabrication unit at Bhilai stands testimony to our commitment to the long haul required to connect made-in-India throughput to the global EPC infrastructure and manufacturing supply chain.
Infrastructure
Moglix Business offers a diversified range of casting capabilities to EPC infrastructure and manufacturing companies in India cutting across different applications and industries.
The Moglix Business custom fabrication unit at Bhilai, Chhattisgarh brings together 3 fabrication bays and 1 machine shop to enable a monthly throughput of 800 MT capacity.
The custom fabrication unit houses indigenous multiple in-house facilities and machines that form the core of our capability to fulfill the requirements of EPC companies across India.
In-House Facilities
As the preferred custom fabrication solutions partner for EPC companies in India, we offer a multitude of in-house facilities from the Bhilai fabrication unit.
Major in-house facilities available are as follows:
- Cutting
- Drilling
- Welding
- Machining
- Measuring Instruments
- Blasting
- Painting
- Material Handling
Machines
Learn all about the machines of our Bhilai fabrication unit that bolster the custom fabrication capabilities.
CNC Plasma/Oxyfuel Cutting Machine (Fine cut)
Technical specifications of our CNC plasma/oxyfuel cutting machine (fine cut) are as follows:
| Cutting width:3100 mm (Total Track width 5000mm) | Cutting length:26000 mm (Total Track length 28000mm) |
| CNC Controller:Edge Connect, Hypertherm, USAwith 19inch touch Screen | CNC Controller software:Latest version Phoenix Software, Hypertherm |
| Drives & Motors X & Y Axis:EatherCAT, Digital AC Servo, Panasonic | Drives & Motors Z Axis:EatherCAT, Digital AC Servo, Panasonic |
| Gear Box:LIMIN / Neugart / Shimpo | Positioning Speed:Upto 15000 mm/min |
| Plasma Height Sensor:Sensor THC, Hypertherm USA | Plasma Power Source:Maxpro 200, Hypertherm, USA |
| Plasma Torch Station:High Precision, LM Guide with Anti Collision Protection | Oxyfuel Torch Station:4 nos Profile Torch installed on front side of gantry with motorized up down |
| Oxyfuel Cutting Capacity:6-150mm | Oxyfuel Gas Console:Manual Gas Console |
| Nesting Software:ProNest LT, Hypertherm, USA(Subscription) | Y Axis Movement::Rail 24Kg |
| X Axis Movement:Guide Roller | Y Axis Movement::Rail 24Kg |
| Longitudinal and Transverse drag chain as standard part of supply. | |
| Set of Operation and Maintenance manual, Consumable for Gas Cutting, Tool Kit | |
CNC Drilling Machine
Technical specifications of our CNC drilling machine are as follows:
| Items | Parameters | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Suitable workpiece size |
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| Main shaft box |
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| Clamping oil cylinder |
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| Cutting liquid |
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| Hydraulic station |
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| Compressing air |
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| Motor |
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| Coordinate range |
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| Positioning speed | X, Y axis, 6000mm/min | ||||||||||||||
| Driving type | X, Y, Z axis, AC servo motor | ||||||||||||||
| Program input type | Keyboard input | ||||||||||||||
| Control axis no. | X, Y, Z axis (X and y axis are linked) | ||||||||||||||
| Positioning precision | X, Y axis 0.05 mm | ||||||||||||||
| Weight of the Machine | 7.06 MT | ||||||||||||||
| Input Voltage | 415VAC |
Vertical Type 2 in 1, Model “VBM-3000” Beam Welding Line
Technical specifications of our vertical type 2 in 1, model 'VBM-3000' beam welding line machine are as follows:
| Description | Specification |
|---|---|
| WEB width - Minimum | 350mm |
| WEB width - Maximum | 2880mm |
| WEB thickness - Maximum | 40mm |
| FLANGE height - Minimum | 325 mm |
| FLANGE height - Maximum | 1200mm |
| FLANGE thickness - Minimum | 20mm |
| FLANGE thickness - Maximum | 60mm |
| Beam Width overall - Maximum | 3000mm |
| Beam Length - Minimum / Maximum | 4.0M to 12.0M |
Flange Straightening Machine
Technical specifications of our flange straightening machine are as follows:
| Description | Specification |
|---|---|
| Height of Web in mm | 350 to 3000 |
| Thickness of Web in mm | 16 to 40 |
| Height of Flange in mm | 325 to 1000 |
| Thickness of Flange in mm | 20 to 60 |
| Length of beam in mm | 12000 |
| Straightening speed | Up to 6 mtrs / minute |
| List of sub-assemblies | Quantity |
|---|---|
| Height of Web in mm | 350 to 3000 |
| Thickness of Web in mm | 16 to 40 |
| Height of Flange in mm | 325 to 1000 |
| Thickness of Flange in mm | 20 to 60 |
| Length of beam in mm | 12000 |
| Straightening speed | Up to 6 mtrs / minute |
Hydraulic Punching Machine (120-ton capacity)
Technical specifications of our hydraulic punching machine are as follows:
| Technical Details | Capacity |
|---|---|
| Punching Pressurem | 12000 Ton |
| Max. Stroke Length | 80 mm |
| Throat Depth | 400 MM |
| Punching Thickness | 25 MM |
| Max Dia of Punching | 30 MM |
| Main Motor | 15 HP |
| Dimension(LXWXH) | 2000 X 1100 X 2000 |
| Main Electric Elements | Schneider- French Make |
| Hydraulic Valve | Rexroth or Yuken |
| Hydraulic Pump | Yuken or Polyhydron |
- CNC Plasma/Oxyfuel Cutting Machine (Fine cut)
- CNC Drilling Machine
- Vertical Type 2 in 1, Model “VBM-3000” Beam Welding Line
- Flange Straightening Machine
- Hydraulic Punching Machine (120-ton capacity)
Multiple Custom Fabrication Capabilities, One Platform: Moglix Business
At Moglix Business we integrate multiple custom fabrication capabilities into one compact platform.
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